| Striking underground services (live electricity, gas and water) during excavation | Operatives digging and the excavator operator (electric shock, burns, explosion, drowning or crushing from burst mains); occupants and other trades nearby (fire, explosion, loss of supply) | Permit to dig issued by Hilltop Developments. Services drawings obtained. CAT and genny available. | 3×5=15 | Follow HSE guidance HSG47 (Avoiding danger from underground services). Obtain and read service records for the work area. Scan with CAT and genny in a grid before every dig, using trained users, and mark the results. Hand dig trial holes to confirm services before machine digging. Use insulated or non-metallic hand tools. Hold a briefing on emergency action. If an unmarked service is found, stop, stay clear and report it. The Electricity at Work Regulations 1989 (Reg 14) prohibit working near live conductors unless it is unavoidable and suitable precautions are taken. Stay clear of overhead lines in line with the PC's agreed exclusion zone. Insulated gloves are not a substitute for locating the services first. | Medium |
| Trench collapse or fall of ground burying or crushing an operative | Operatives working in or near the trenches (burial, crush injuries, suffocation, fatal) | Trench support boxes available. CPCS operator. SMSTS supervisor. | 3×5=15 | Design out entry where possible by completing foundation checks from the surface. Where entry is needed, support every trench with trench boxes installed as the excavation progresses, or batter the sides to a safe angle if the ground and space allow. Keep spoil, plant and materials at least 1 m back from the edge. Comply with CDM 2015 Regulation 22 (excavations), with a competent person inspecting at the start of each shift and after any event that could affect stability, with the result recorded. Check for groundwater and for loose or made ground. No one enters an unsupported trench. Install and remove boxes from outside the excavation where possible. Hard hat as a last line. | Medium |
| Falling into open excavations | Operatives, other trades and occupants (broken bones, head injury, impalement on reinforcement or pegs) | Barriers on site. Supervisor briefing. | 3×4=12 | Give the trenches fixed edge protection or barriers with top rail, mid rail and toe board where people could walk near them. Cover or fence any excavation left open in a walkway. Keep trench lengths short to limit open excavation. Provide secured ladders for access and exit, and keep walkways clear of spoil. Cap any protruding reinforcement. Use a night-time check to confirm barriers are in place. Safety boots EN ISO 20345 and hard hat EN 397 as the last line. | Low |
| Occupied site: staff, residents, visitors and other trades (such as the main contractor's operatives, plumbers, electricians and delivery drivers) working or moving around the dig area | Occupants of the site and any adjoining occupied plots, other trades, visitors and delivery drivers (struck by plant, falls into trenches, exposure to dust, noise and mud, loss of services) | Site induction. PC site rules. | 3×4=12 | Agree the work area and segregation plan with Hilltop Developments before starting. Fence off the dig and plant areas with signage. Give other trades and occupants a clear alternative pedestrian route, and agree working hours and noisy-work times with them. Keep plant and pedestrian routes separate and use a banksman where they cross. Hold a daily briefing with other trades and tell them before any service shut-off or scanning. Do not leave open trenches or plant unattended where others can reach them. Keep access routes to the existing dwelling clear for emergency services. Hi-vis clothing EN ISO 20471 for everyone in the working area. | Medium |
| Public and other trades nearby: unauthorised access to site and open trenches, especially out of hours, and members of the public using Orchard Rise | Members of the public, children, passers-by and delivery drivers (falls into trenches, being struck by plant or vehicles, mud on the road) | Site perimeter fencing by the PC. Plant parked and locked. | 3×4=12 | Confirm the site boundary and perimeter fence with the PC, and close any gaps with Heras fencing and clips. Keep the public away from the working area using fixed barriers and warning signs. At the end of each shift, barrier off and cover trenches, lock gates and immobilise plant. Use a banksman for plant exiting the site and wheel wash or sweep the road where mud is tracked. Keep deliveries off the footway as far as possible and use a marshaller. Check the site perimeter at the start of each day. | Medium |
| Excavator and dumper movements: being struck, run over, or plant overturning | Operatives on foot, the plant operators, other trades and the public (crush injuries, fatal) | CPCS operator for the excavator. Supervisor on site. | 3×5=15 | Use plant only by trained, authorised operators. Segregate plant and pedestrian routes, with exclusion zones around the slew radius. Use a banksman for reversing and tight areas, and agree hand signals. Apply a no-one-in-the-swing-radius rule. Check plant daily and keep the checklist as required by PUWER 1998. Fit and use seat belts. Keep working platforms firm, level and clear of trench edges, and keep plant a safe distance from the trench edge. Reversing alarms and cameras where fitted. Hi-vis and hard hat as last line. | Medium |
| Lifting, installing and removing trench support boxes with the excavator | Operatives guiding the boxes and anyone beneath or beside the load (crush injuries, fatal) | CPCS operator. Trench boxes with certified lifting points. | 2×4=8 | Plan each lift, naming the slinger, signaller and operator. Use certified lifting chains and shackles within their thorough-examination date, in line with LOLER 1998, and check the excavator's rated lifting capacity. Keep people clear of the load and out of the trench during the lift, and use tag lines. Do not lift over other people. Install and remove boxes following the manufacturer's instructions. Gloves EN 388 and safety boots EN ISO 20345 as last line. | Low |
| Manual handling of hand tools, trial hole spoil, pipes and fittings | Operatives (back, shoulder and hand injuries, strains) | Operatives briefed on lifting. Tools in good order. | 3×3=9 | Use the excavator or dumper for heavy items where possible, and use two-person lifts or trolleys for pipes and fittings. Keep trial holes small and rotate hand-digging tasks. Break up loads and keep stores close to the work area. Follow the Manual Handling Operations Regulations 1992 principles for assessment. Gloves EN 388 as a last line. | Low |
| Noise and vibration from the excavator, dumper, generator and any hand tools | Operatives, other trades and neighbours (hearing damage, whole-body and hand-arm vibration) | Plant maintained. Operators trained. | 3×2=6 | Choose well-maintained, low-noise plant and keep the generator as far from occupied areas as possible, with doors and covers closed. Limit machine running times and rotate the operator to limit whole-body vibration. Check seat suspension and keep haul roads smooth. Agree noisy-work times with the PC. Assess exposure under the Control of Noise at Work Regulations 2005 and the Control of Vibration at Work Regulations 2005, and avoid hand-held breakers where possible. Hearing protection EN 352 where noise levels require it. | Low |
| Slips, trips and falls on uneven, muddy ground, spoil heaps, hoses and leads | Operatives, other trades and visitors (sprains, fractures, cuts) | Supervisor checks of the work area. | 4×2=8 | Keep walkways and access routes clear and level, and stack spoil only in designated areas. Lay stone or boards on muddy routes and keep leads and hoses off walkways or hung overhead. Clean mud from hard surfaces and manage water with pumping and channels. Good lighting and tidying at the end of each shift. Safety boots with good tread EN ISO 20345 as the last line. | Low |
| Disturbing unidentified asbestos-containing materials (for example in old drain pipes, buried debris, made ground or at the existing building) | Operatives, occupants and other trades (long-term lung disease and cancer from inhaled fibres) | Contractor will check the client's asbestos register and management survey before work. | 2×5=10 | Under the Control of Asbestos Regulations 2012 (Regulation 5), check the client's asbestos register or management survey for the work area before work starts. If it does not cover the area, or the building age is unknown, a refurbishment and demolition survey of the area is needed first. Brief all operatives on the stop-work rule. If suspect material is found, stop, keep people away, and report it to the supervisor and Hilltop Developments before work carries on. Do not break, sweep or move it. Work only resumes when it has been identified and cleared. | Medium |
| Ground and groundwater contact: dust from dry spoil, dermatitis and infection (including Weil's disease) from muddy or contaminated water and drain contact | Operatives and anyone close by (skin irritation, eye and chest irritation, infection) | Welfare facilities with wash points. Operatives briefed on hygiene. | 2×3=6 | Dampen dry spoil and work with the wind blowing dust away from others. Report any suspicious smell, staining or discoloured ground to the supervisor and stop digging until checked. Keep cuts covered with waterproof dressings and provide hand-washing and drying facilities near the work area. No eating, drinking or smoking until hands are washed. Tell operatives to seek advice if they have flu-like symptoms after working in wet ground. Gloves EN ISO 21420 / EN 388 and safety glasses EN 166 as a last line. | Low |
| Diesel and fuel spills and fire during refuelling of the excavator, dumper and generator | Operatives and others nearby (burns, skin and eye irritation, fire); the environment (pollution of drains and ground) | Spill kit available. Fuel in approved containers. | 2×3=6 | Use a trained person to refuel with the engine off, using a funnel or auto shut-off pump, and a drip tray. Refuel away from trenches, drains and other trades. Store fuel in a labelled, closed container in a secured area away from ignition sources. Keep a spill kit and fire extinguisher at the refuelling point. Follow COSHH 2002 and the diesel Safety Data Sheet. Gloves and eye protection as a last line. | Low |
| Electric shock from the generator, CAT and genny signal generator and 110 V tools | Operatives and others near the equipment (electric shock, burns) | Equipment in test date. Operators trained. | 2×5=10 | Use 110 V centre-tapped earth supply and RCD protection where mains-voltage tools are used. Check leads and equipment before use, and keep leads off the ground and out of water or trenches. Do not use damaged equipment. Keep equipment dry and set up the generator on firm, stable ground, bunded for fuel. Make sure only trained users operate the CAT and genny. Follow the Electricity at Work Regulations 1989 and PUWER 1998 for inspection and maintenance. Insulated gloves where specified as a last line. | Medium |
| Undermining or destabilising the existing building, boundary walls or adjacent structures and foundations | Operatives in the trenches, occupants and other trades (structural collapse, crush injuries, fatal) | Existing foundation depth to be confirmed. Supervisor checks. | 2×5=10 | Confirm the depth and type of the existing foundations and the position of the new trenches in relation to them with the PC and designer before digging. Do not excavate below the existing foundation level near the building without an engineer's agreed method such as stepped, short-length or underpinned excavation. Monitor for cracks or movement and stop work if any are seen. Keep spoil and plant away from walls. Report any unexpected structure or void immediately. Hard hat as a last line. | Medium |